RSC_No

DMU/TC/GEN/IGBT321

Date

06-12-2017

Type

AIRSPRING/DMU/TC

Rly

Coach No.

Shell No.

Fur No.

Despatch Date

09-08-2017


1. Railway Board's Order No.

WILL BE ENTERED LATER

2. Layout Drg. No.

529-90-001

3. Tare Weight

36.250  Tonnes

4. Carrying Capacity

(a) Seating

84 SEATS+247 STAND  

(b) Sleeping

  

(c) Luggage

  tonnes

5. Bogie Details

Bogie Drg No.

298 00 701

 

             Alarm side/Power Pack End(LHB)

    Non_Alarm side/Non-PowerPack End(LHB)

Bogie No.

TCGL-1826CRG  

TCGL-1830CRG  

Wheel Set No.

1

92712 

92770 

2

92786 

92790 

Axle No.

1

DP1667-13009 

DP17-1942-12624 

2

DP17-1336-13913 

DP17-846-12819 

Wheel Tread Diameter (in mm)

RH(GS for E/M)

LH(NGS for E/M)

RH(GS for E/M)

LH(NGS for E/M)

1

918 

918 

918 

918 

2

917 

917 

918 

918 

Bearing Make

1

FAG 

FAG 

FAG 

FAG 

2

FAG 

FAG 

FAG 

FAG 

Bearing Unique No.

1

W0181 

W0172 

W0177 

W0165 

2

W1231 

W1243 

W0170 

W0133 

Type of Bearing

SELF ALIGNING SPHERICAL ROLLER BEARING

6. Painting System        POLYURETHENE

 

7. Thermal Insulation         ON ROOF FIBRE WOOL

8. General Provision   

1. Shell
    PASSENGER ALARM (INTER - COMMUNICATION)
1. Furn
    EP BRAKE(HHP)
    FLOORING : PVC & ALU.CHEQUERED
    INDICATION LIGHT ARRANGEMENTS FOR PASSENGER ALARM
    LP SHEET PANEL
    CUSHIONS FOR SEATS AND BACKRESTS

9. Certified complete as per specifications (please refer Annexure F) and the coach is fit for despatch to Railways and the coach is fit for commissioning into service by Railways.

10. The coach data are enclosed from Annexure A to I.

11. Annexures

  1. Leading Dimensions.

  2. Dimensional report for bogie frames.

  3. Coach Clearance report with bogie.

  4. Brake test Certificate

  5. Passenger amenities list and inventory.

  6. List of approved modifications and deviations from standard specification.

  7. Items fitted on the coach on trial.

  8.  Important items/equipments supplied by firms.

  9. Feed back form on Receipt/ Commissioning of the coach.

12. The following safety items on the underframe for security fittings are 100% checked

           
  1. Air Reservoir

13. Warranty:-
                Warranty Clause will be as per the relevant Purchase Order/Specification.
    Note:
      1. This warranty covers free supply of parts which fail within warranty period of normal service.
      2. Faults arising out of accident, non-standard maintenance practices, abnormal use or mishandling, vandal activity, arson & deficient/pilferage etc. does not cover under warranty.
      3. This does not cover any consequential liabilities or Damages/Loss incurred by anybody; furthermore, it shall in no case extend to repayment, return of the coach or replacement of complete coach.
      4. Whether a defective part is to be replaced or repaired shall be at the discretion of ICF.
     5. The warranty claim relevant to defects of purchased components and equipments (Bought out Items) are addressed to the supplier. Furthermore, if supplier traceability details are found available on the defective components, the same may be communicated along with the warranty claim to ICF also User Railways may contact the suppliers directly for speedy redressal.



R.RAVINDRAN R.NAGARAJAN ANSHU KUMAR T.M.DHANAVELU
AME/I/SHELL SSE/I/SHELL SME/I/FUR SSE/I/FUR
Ph.No.044-26147614 044-26147542 044-26146417 044-26146482
 
 
 
M.TARANIRAJAN
DY.CME/QC
For Chief Mech. Engineer/QA/ICF
Ph.No. : 044-26280162
e-mail:ccmech@icf.railnet.gov.in

Rev.  :  5                

ANNEXURE - A


RSC_No

321

Date

06-12-2017

Type

DMU/TC/GEN/IGBT

Rly

Coach No.

Shell No.

321

Fur No.

321

Despatch Date

09-08-2017

LEADING DIMENSIONS (mm)


Sl.No

Description

As per Drg.

Actual

AS

NAS

1. MAXIMUM HEIGHT ABOVE RAIL TO TOP OF ROOF VENTILATOR  4091±5  OK  OK
2. MAXIMUM HEIGHT ABOVE RAIL TO TOP OF ROOF AT CENTRE  4025±5  OK  OK
3. MAXIMUM LENGTH OF BODY  21337±10  OK  
4. MAXIMUM WIDTH OF BODY  3240±5  OK  OK
5. MAXIMUM DISTANCE BETWEEN BOGIE CENTRES  14783±7  OK  

          Remarks :   

 

 

                                                                                                                    Rev.   :    5         

ANNEXURE - B

BOGIE FRAME REPORT

Shell No.        : 321 Fur No.       : 321
Coach Type    : AIRSPRING/DMU/TC RLY            :  Coach No.     :
DIMENSION REPORT FOR BOGIE FRAMES FOR NON-LHB COACHES

1.Side frame and head stock centers of bogie frame will be permanently punch marked in conspicuous manner.
2.Location of axle guides :A1,A2,B1,B2,C1,C2,D1 and D2

3.Location of bolster suspension bracket E, F, G and H                                    

AS

NAS

Bogie No :

Make :

Date :

Sl.No. DIMENSION SPECIFIED VALUES(MM)  Actual Value (mm) Compliance (ok) Actual Value(mm)  Compliance (ok)

 

4. No welding joint comes under the Axle guide.

 

                                                                                                                     Rev.   :  5            

ANNEXURE - C

COACH CLEARANCE REPORT WITH BOGIE

DATE:06-12-2017          

Rly Type DMU/TC/GEN/IGBT Coach No Shell No 321 Fur No 321

1. Suspension drawing no. 210 90 403

 

2. Bogie no      AS TCGL-1826CRG
                       NAS TCGL-1830CRG

SPECIFIED COUPLER HEIGHT±±± 1035+0/-5(mm) BOLSTER CLEARANCE 40 ±5(MM)(mm) BODY - BOGIE FRAME±± 106 ±3 (MM)(mm) BOLSTER LUG CLEARANCE± -(mm) CROWN CLEARANCE ±45 ±3(MM)(mm)
h1 h2 h3 h4 A C E G D1 D2 D3 D4 A C E G a c e g
B D F H B D F H b d f h
Actual  1035    1035    40  39  39  40  106  108  108  106  NA  NA  NA  NA  46  46  47  47
 40  39  39  40  NA  NA  NA  NA  46  46  48  48

Remarks :  

                                                                                                                     Rev.   :    5           

ANNEXURE - D

AIR BRAKE TEST CERTIFICATION

 (BOGIE MOUNTED BRAKE CYLINDER)

Shell No.        : 321 Fur No.        : 321 Coach No.        :
Coach Type    : DMU/TC/GEN/IGBT RLY            :     

BOGIE NO.1:(Alarm end/PPE)  TCGL-1826CRG BOGIE NO.2:(Non-Alarm end/NPPE)  TCGL-1830CRG
 
SUPPLIER'S NAME:  
   
1. Pressure Level    -BP - 5.0 Kg/Sq.Cm,   F.P - 6.0 kg/Sq. Cm
EQUIPMENTS ALARM END NON ALARM END
2.  Testing Conditions     Recommended Result      Actual
 
 
 
                                                                                                                            Rev.   :  5           

ANNEXURE - E

Shell No.        : 321 Fur No.       : 321 Coach No.     :
Coach Type    : DMU/TC/GEN/IGBT RLY            :    

 

Date:

 

09-08-2017

PASSENGER AMENITIES LIST AND INVENTORY


ALARM PULL CHAIN SYSTEM WITH INDICATION LIGHT
COAT HOOKS
COMMODE,PAN FIXING
FOOT STEPS
HAND RAILS
LUGGAGE RACKS
MIRRORS,MIRROR SHELVES&SOAP DISHES
ROOF VENTILATORS
SAFETY CATCHES, LATCHES
VESTIBULE AND FOOTPLATES

REMARKS:
       

 

Rev. :  5           

ANNEXURE - F

Shell No.      :  321 Fur No.     :  321    Coach No.     :    
Coach Type  :  DMU/TC/GEN/IGBT   RLY          :        

LIST OF APPROVED MODIFICATIONS AND DEVIATIONS FROM STANDARD SPECIFICATION

 

DATE:

09-08-2017

NIL

REMARKS:

 

Rev. :  5         

ANNEXURE - G

Shell No.     : 321    Fur No.     : 321    Coach No.      :    
Coach Type : DMU/TC/GEN/IGBT    RLY          :        

ITEMS FITTED ON THE COACH ON TRIAL

Date:

 09-08-2017
 
DIVISION
Item particular
Purpose
Report to
Frequency
Reference & period of trial
NIL

REMARKS:         

 

Rev.  :  5         

ANNEXURE - H

DETAILS ABOUT THE ITEMS SUPPLIERS

 

RSC_No

DMU/TC/GEN/IGBT321

Date

06-12-2017

Type

DMU/TC/GEN/IGBT

Rly

Coach No.

Shell No.

321

Fur No.

321

Despatch Date

09-08-2017

S.NO. ITEM DESCRIPTION UNIQUE NO SUPPLIER NAME ADDRESS
1SCHAKU COUPLERESCORTSM/S.ESCORTS RLY EQUIPMENT, FLAT NO: 115, SECTOR24, FARIDABAD, PIN: 121005
2HEADSTOCK - I5865ICFCHENNAI-38
3HEADSTOCK - II5866ICFCHENNAI-38
4BODY BOLSTER-I30020ICFCHENNAI-38
5BODY BOLSTER-II30021ICFCHENNAI-38
6BODY SIDE WINDOWAIR BREEZE INDIA PVT.LTD.32A, MEDAVAKKAM MAIN ROAD,KEELKATTALAI, CHENNAI-600117
7SHELL DOOR WINDOWAIR BREEZE INDIA PVT.LTD.
8LAVATORY WINDOWDYNAMIC AIR ENGINEERING(INDIA)PVT.LTD.NO.4,BOOPATHY NAGAR, INDUSTRIAL ESTATE, KEELKATTALAI,CHENNAI-117
9SEAT AND BACK RESTUNIVERSAL ENGINEERSPLOT NO.2, 1ST MAIN ROAD, INDUSTRIAL ESTATE, AMBATHUR, CHENNAI-600 058.
10RETENTION TANK SYSTEM (BIO) TOILETOASIS FABRICATION1624, JARODA GATE,JAGADAARI,HARIYANA-135003
11UIC VESTIBULE RUBBERKIRAN RUBBER PRODUCTS,GAT NO.1241, PLOT NO.17/18,ALANDI MARKAL ROAD,PUNE-412 106.
12ROLLING SHUTTERP.J INDUSTRIESNO.102, REDHILLS ROAD, VILLIVAKKAM, CHENNAI - 600 049.
13WATER TANKFABRICATORS INDIA36/A/1 BURRO SHIRTOLLA MAINROAD, KOLKATA-700 038
14END PART (BODY BOLSTER & HEAD STOCK)ASEC BLADES & TOOLS62, INDUSTRIAL AREA, PHASE-II, RAMDARBAR.CHANDIGAR
15END PART (BODY BOLSTER & HEAD STOCK)NASEC BLADES & TOOLS62, INDUSTRIAL AREA, PHASE-II, RAMDARBAR.CHANDIGAR
16SHELDOOR WINDOWAIR BREEZE INDIA PVT
17WATER TANKFABRICATORS INDIA36/A/1 BURRO SHIRTOLLA MAINROAD, KOLKATA-700 038
18LAVATORY WINDOWAIR FLOW EQUIPMENTS (I) PVT., LTD.,9, CHELLIAMMAN KOIL STREET, KEELKATTALLAI, CHENNAI-600 117.
19SEAT AND BACK RESTUNIVERSAL ENGINEERSPLOT NO.2, 1ST MAIN ROAD, INDUSTRIAL ESTATE, AMBATHUR, CHENNAI-600 058.
20RETENTION TANK SYSTEM (BIO) TOILETOASIS FABRICATION1624, JARODA GATE,JAGADAARI,HARIYANA-135003
21UIC VESTIBULE RUBBERKIRAN RUBBER PRODUCTS,GAT NO.1241, PLOT NO.17/18,ALANDI MARKAL ROAD,PUNE-412 106.
22ROLLING SHUTTERP.J INDUSTRIESNO.102, REDHILLS ROAD, VILLIVAKKAM, CHENNAI - 600 049.
23WATER TANKBALSARA ENGINEERING PRODUCTS PRIVATE LTDSF/273,15TH KM MILE STONE KAVARAPETTAI,SATHYAVEDU ROAD,VANNIYA MALLI VILLAGE,THANIPOODI,GUMMUDIPOOND
24BODY SIDE WINDOWAIR BREEZE INDIA PVT.LTD.32A, MEDAVAKKAM MAIN ROAD,KEELKATTALAI, CHENNAI-600117

 

Rev. : 5          

Annexure I

ANNEXURE - I

SUBJECT : FEED BACK ON RECEIPT/ COMISSIONING OF THE COACH
ICF CHENNAI-38   FORM:ICF/MIM/FR/7

(Please,detach and return this Form to CME/QA/ICF - FAX NO. : 044-26193021)

FEED-BACK ON RECEIPT/COMMISSIONING OF THE COACH

TYPE & COACH NO: RLY.& DEPOT/SHED:
DATE OF RECEIPT DATE OF COMMISSIONING
Please, mention the code No. as shown below and give your remarks on the items covered in that Area as observed in this newly received coach on receipt & commissioning.
AREA CODE AREA CODE
BOGIE ASSY.& ITEMS 01 BRAKE SYSTEM 07
WHEEL & SUSPN. ARRGT 02 PLUMBING WRK. & WATER SUPPLY 08
CLEARANCE VALUES 03 SEAT & BERTHS 09
DRAW & BUFFING GEARS 04 DOORS & WINDOWS 10
UNDER-FRAME ASSY 05 RIDING COMFORT & VIBRATION 11
BODY SHELL & ROOF 06 PAINTING & AESTHETICS 12
(Suggestions and remarks on Area not covered in this table are also welcome)
AREA CODE ITEM REMARKS & OBSERVATIONS
     
     
     
     

 

Date:                                                                                      SIGNATURE OF THE RLY.AUTHORITY

                                                                                                (Not below the rank of AME/ADME/AEE)

                                                                                                            (WITH OFFICE STAMP)

 

(Please fill this Form and return to CME/QA/ICF every month, report shall be on Previous month- For ICF

coaches only)